Aaron Wilburn’s BodyGuard Review: Cutting At Another Level

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Aaron Wilburn’s BodyGuard Review: Cutting At Another Level
Created as a hard-work knife, Aaron Wilburn’s BodyGuard only gets better with use.

Aaron Wilburn’s BodyGuard pushes the performance bounds of a hard-work knife.

ABS master smith Aaron Wilburn produces spot-on precision works of art. His mosaic damascus is gorgeous, yet he still likes to make hard-working blades. The BodyGuard is one of the latter. It’s no frills, just tuned 52100 steel and textured non-slip Micarta handles.

A lot of knowledge is poured into these heavy-duty knives. It’s a little on the larger side for an EDC, but once in your hand, it’s very hard to use anything else. I’m all about the feel of a knife in your hand and the sharpness of its blade. Aaron’s BodyGuard is spot on in both fields. So, let’s get to cutting with the BodyGuard.

Skiving 8-ounce leather, the author found the slight curve to the belly of the knife let him roll rapidly into each thin slice.
Skiving 8-ounce leather, the author found the slight curve to the belly of the knife let him roll rapidly into each thin slice.

To start, I executed a simple slice of paper to check the fresh edge. The BodyGuard sheared smoothly and quickly, with the edge showing itself on the aggressive side, meaning you could hear each slice. I had to move fast with my fingers so no nicks would occur. The knife’s balance felt correct while cutting.

Next, I was on to some single-walled cardboard. The BodyGuard was slicing so fast and so sharply that none of the cuts distorted the cardboard. This is due to its full flat grind. The Cerekote coating helped, as well, reducing drag. Once more, the edge was notably audible and forceful through the material.

The BodyGuard’s plunge lines were spot on, uniform in depth and angle. This is always a sure sign of a well-made knife.
The BodyGuard’s plunge lines were spot on, uniform in depth and angle. This is always a sure sign of a well-made knife.

I pulled some scrap 8-ounce leather to skive. The BodyGuard made quick work of it. The slight curve to the belly of the knife let me roll rapidly into each thin slice. It was a fast enough pace that I managed to put a nick in my fingernail. The textured canvas handles proved very grippy and had a comfortable feeling. With the leather on its edge, I made more cuts, happily segmenting it without removing any of my flesh. Each cut gave me a nice crunching sound. Very sharp edge.

Laying The Wood

Using a leftover piece of pine, I did some whittling for a firestick. I ended up with thin curlicues and thick curlicue. All cuts were smooth, like they were from a carving tool. Its handle provided a positive grip on this more challenging medium and ensured smooth cuts. The finish took some wood smears, as expected, but the edge was still like a razor.

The BodyGuard was no hack in testing its edge against whitetail deer antler. The author littered his shop with antler fragments, however, the knife’s edge remained pristine.
The BodyGuard was no hack in testing its edge against whitetail deer antler. The author littered his shop with antler fragments, however, the knife’s edge remained pristine.

Subsequently, I gave the BodyGuard a beating or I should say a batoning. Using a piece of seasoned hackberry, I batoned the blade into it to split some kindling. I found the false edge was ground almost too sharply; it wanted to stick into the baton piece of wood on the first two whacks. No issues after that with the BodyGuard making short work of the chunk of hackberry. I did notice the ends of the handles were a little sharp on the inside of my palm during this exercise. A few wipes of 400-grit sandpaper removed the edge. Again, more wood smears on the Cerakote, but the coating was 100 percent attached. Excellent job.

After some hard material, I tested the knife’s edge retention on 1/2-inch sisal rope. Man, does the BodyGuard cut, crunching through 200 cuts of the rope in record time. The edge felt like it was getting sharper with every slash. Even after all that, the knife remained extremely sharp.

The BodyGuard was no hack in testing its edge against whitetail deer antler. The author littered his shop with antler fragments, however, the knife’s edge remained pristine.
The BodyGuard was no hack in testing its edge against whitetail deer antler. The author littered his shop with antler fragments, however, the knife’s edge remained pristine.

Finally, it was time to get busy on a whitetail deer antler with 30 hard whacks. All that did was send antler chunks all over my shop without even a micro nick on the edge. That demonstrated excellent heat treatment. And the edge still felt razor sharp.

The last step was to retest the edge on paper. The BodyGuard seemed to slice even faster after all its use. Smooth cuts through the 20-pound-bonded with no tear outs. Enough said and cut.

Bottom Line

I just make a minor softening on the end of the handle. Otherwise, the BodyGuard from Aaron Wilburn is in the top 1 percent of the knives I’ve tested. It will handle civilian, hunters and military chores with ease. Hats off to the maker.

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